Machine Modernization
Upgrade your machinery with cutting-edge solutions that enhance efficiency, accuracy, and reliability. Machine modernization is a crucial investment for any company looking to replace outdated technologies, improve production speed, and ensure long-term operational success.
Why Modernize Your Machines?
Over time, industrial machines experience wear and technological obsolescence, leading to:
❌ Reduced efficiency and productivity
❌ Higher maintenance costs and frequent breakdowns
❌ Safety risks and non-compliance with modern regulations
❌ Incompatibility with newer production processes
By modernizing your machines, you extend their lifespan, boost performance, and reduce operational costs—all without the need for a complete replacement.
Our Machine Modernization Services
We provide custom modernization solutions tailored to your machine’s specific requirements, including:
- Component Upgrades
- Replacement of worn-out or outdated mechanical, electrical, and control components
- Improved motors, drives, and automation systems for better performance
- Retrofitting with New Technologies
- Integration of CNC controls, PLC systems, and digital interfaces
- Enhanced automation for improved precision and efficiency
- Safety Enhancements
- Upgrading safety features to meet the latest compliance standards
- Improved operator controls, emergency stop systems, and guarding solutions
- Performance Optimization
- Enhancing speed, accuracy, and energy efficiency
- Reconditioning critical machine elements for smoother operation
- Predictive Maintenance Integration
- Implementation of smart monitoring systems for early fault detection
- Reduced downtime through proactive maintenance planning
The Benefits of Machine Modernization
✔ Increased Productivity – Faster, more reliable machines lead to higher output
✔ Cost Savings – Avoid expensive breakdowns and reduce energy consumption
✔ Extended Equipment Lifespan – Maximize the value of your existing assets
✔ Improved Safety & Compliance – Meet modern regulatory and workplace safety standards
✔ Enhanced Quality – Upgrade accuracy and precision for superior product consistency
Future-Proof Your Production Today
Don’t let outdated equipment hold your business back. Our machine modernization services provide a cost-effective way to improve efficiency, reduce downtime, and stay competitive in an evolving industry.
Contact us today to discuss how we can upgrade your machinery for long-term success!
Modernizing a
Horizontal Borer
The modernization of a floor or table borer starts with the geometric rebuilding of the slideways and the mechanical reconditioning of the machine internals, after which we design and install new axes drivetrains for the linear axes of the machine. The long travel axes of a floorboring machine is normally based on a ballscrew for travels shorter than 6 meter, and on a single or double pinion and rack system for longer travels. The machines are then fitted with a complete new electrical system and a CNC system of your choice.
Modernizing a
Roll Grinder
The modernization of a roll grinder would firstly entail the geometric rebuilding of the slideways. Secondly we would upgrade the mechanical drive trains of the linear axes for CNC operation - this entails the design and fitting of ballscrew-based drivetrains for the cross and cambering axes, and either a ballscrew or low-backlash drive train for the long travel axis. The machine would then be retrofitted with a Siemens, Fanuc or Rolltest CNC system as per your choice.
Modernizing a
Roll Lathe
We can upgrade your existing roll lathe to full CNC by firstly grinding all slideways of the main bed and saddle/s and parts of the geometric rebuiulding of the machine. The axes drivetrains are upgraded by replacing the existing drivetrains with low-backlash drive trains based on ballscrews or double-pinion gearboxes.
Modernizing a
Vertical Boring Machine
Apart for the geometric, mechancal and CNC upgrading of the machine, we can also equip your existing VTL with a new ram featuring a built-in live spindle. Depending on the size of the machine, the ram stroke can be increased. To utilize the live spindle feature, the table should at least be upgraded to a positioning axis, which we can do with the addition of a hydraulic clamping system on the perimeter of the table. Position feedback is then achieved by means of a rotary encoder installed in the center of the table.
